Desalitech Reduces Costs of Desalination

Middelgrunden Windmills Outside Copenhagen

Efficient desalination can utilize alternative energy, like these Danish windmills, thus relying on the ocean twice. / Photo: andjohan on Flickr

The most common question I field when I mention desalination is, “Doesn’t that take a lot of energy?”

The truth is, yes, it does. That’s why you’ll not hear me advocate for desalination without strongly insisting on complementary conservation.

We must redouble our conservation efforts by upgrading infrastructure intelligently and in no way excuse wasteful water practices by pointing to the plentiful, historical ingredients of desalination: oceans of water and oceans of coal.

Each barrel of freshwater extracted from the ocean has costs, so we should use the water as efficiently as possible, recycling it and then remediating it into the water cycle.

Yet, conservation alone isn’t going to meet our water needs. The world’s population is expected to increase by 2.5 billion over the next 30 – 40 years, while the current, natural water cycle is not expected to increase its output.

Just as we must increase conservation, we must prepare for the impending water plateau by increasing our capacity to produce fresh water.

Hence my excitement in June when I heard about Desalitech’s successful pilot.

The test purified Mediterranean saltwater, using Desalitech’s proprietary Closed-Circuit Desalination saltwater reverse osmosis method (SWRO-CCD).

Using common components, without energy recovery, running a high-pressure pump at 81% mean efficiency and circulation pump at 37.5% mean efficiency, the pilot achieved 48% recovery at 2.05 – 2.40 kWh per cubic meter of fresh water. For comparison, Perth’s desalination plant using Energy Recovery from ERI achieves 43% recovery at 2.32 kWh/m3.

Desalitech aims to increase the mean efficiency of the off-the-shelf, high-pressure pump to 88%, to provide recovery at 1.75 – 1.95 kWh/m3 on Mediterranean saltwater. The same pumps used on ocean water could produce equal recovery at 1.5 – 1.7 kWh/m3.

Desalitech’s implementation reduces the cost of powering desalination processes. It also decreases capital expenditures. Nadav Efraty, CEO of Desalitech, told me, “This technology is reducing energy consumption by up to 50% when we utilize about twice the membranes, reduces energy by about 10-15% when we use only 40% of the membranes compared to a conventional plant, or reduces energy about 30% when we utilizes the same amount of membranes, but in this mode, since we don’t utilize any form of energy recovery, we still see a reduction in capital expenditures.”

Even with less than half the membranes, the technology still sees 10-15% energy reduction. That’s a 60% savings on capital expenditures for membranes.

As an added element of efficiency, plants utilizing Desalitech’s technology can turn plants up and down depending on demand: Nadav explained, “The very same unit can operate at very high production rates part of the day (when power rates are low for example) and in extremely low energy consumption the rest of the day.”

Desalitech does this by independently controlling component flow rates, recovery, pressures and cross flow irrespective of the other variables.

Following their successful pilot, Desalitech is addressing brackish water. Desalitech’s three BWRO installations are fully operational facilities, capable of producing 10,000 m3 fresh water per day.

Resource Recovery Companies Find Sustainable Advantage

Newtown Creek Wastewater Treatment Plant

Newtown Creek Wastewater Treatment Plant / Photo: roboppy on flickr

Everywhere you look people are trying to do more with less. Reduce costs, increase efficiency, reduce energy use, recover resources. There are strong economic drivers to do all of these things, which also happen to be sustainable.

On July 22nd, 2010 I moderated the first in the BlueTech Tracker(TM) Webinar series: Mineral & Resource Recovery from Wastewater. We featured four companies with innovative technologies, and perhaps even more importantly, innovative business models. The companies were Ostara Nutrient Recovery Technologies, Calera, CASTion and Oberon.

Ostara produces a slow release fertilizer product, Crystal Green(TM) from wastewater.

Calera, a Khosla Ventures backed company whose technology is part of a new infrastructure designed to view carbon, not as a pollutant, but as a resource. Calera might be accused of having a Superman complex in the cleantech sector, in that their technology simultaneously contributes to solving two of the most pressing environmental issues of our time: climate change and water scarcity. Calera sequesters carbon from power plants, produces a low carbon cement and helps to desalinate water.

The CASTion Corporation has an Ammonia Recovery Process (ARP) which can produce an ammonia fertilizer product from wastewater and recently won a $27.1M contract with the City of New York to provide a cost effective method for the City to achieve compliance at its 26th Ward Wastewater Treatment plant.

Oberon FMR concluded the quartet. Oberon takes wastewater from the food processing industry, and through the application of some clever biotechnology (single cell protein synthesis), produces a value added, high protein, fish meal replacement for use in the aquaculture industry.

A few key take-aways:

1. This is about Costs
To get out of the starting gate with wastewater technologies in this area, you have to have a compelling value proposition. Resource recovery can enable a technology provider to off-set operational and capital costs and thereby provide a cost effective solution to their clients.

Ahren Britton, CTO with Ostara put it very succinctly with the observation, “as a standalone wastewater treatment technology, we won’t always be the cheapest way to remove phosphorus; as a fertilizer production company, we might not compete with current ore prices, but put the two together, and that’s what makes for the winning proposition.”

David Delasanta, President of CASTion noted that the decision by the City of New York to go with their ARP system on a new project was driven by economics. The City had a regulatory requirement to remove ammonia and the ARP system represented the lowest cost option occupying the smallest footprint. The City in fact sole-sourced this option from CASTion.

Fishing Farm, Jian De, Hangzhou, Shanghai

Fish Farm outside Shanghai / Photo: Ivan Walsh on flickr

The Sustainability and political angle can help to push these projects over the line, as the person who finally signs off on expenditure is likely to be a political animal. However, to get this far in the process, you first have to convince the people on the ground that this is a good idea, and their concerns tend to be less politically motivated and more related to, ‘Will this work and how much will it cost?‘.

Seth Terry, Oberon VP of Operations said they have found that the Corporate Sustainability angle of their approach to turn food processing wastewater into a feedstock for fish meal replacement production, has piqued the interest of a number of major Corporations and was one of the factors which helped them to secure a contract with Miller Coors to construct a full-scale demonstration facility at their site.

There is a monetary value to a company in terms of brand value to be able to show its shareholders that instead of generating a waste product which required disposal, they were able to ‘up-cycle’ the resources in their wastewater and in doing so, off-set the unsustainable harvesting of biomass from oceans to produce fish-meal for fish farms.

2. Resource Recovery is becoming a geo-political and security issue
Certain resources such as phosphorus are becoming a geo-political issue. China has recently put an export tax on phosphorus to discourage the export of this valuable commodity, to preserve it and keep it at home to enable food production. China is known for its ability to take a long-term view on things and this is an early indicator of how important this resource may become. It is worth noting that like oil, phosphorus resources are found in a number of unstable regions of the world.

3. Companies which succeed in this area need to know two markets
The flip side of producing a product while treating a waste, is that you need to simultaneously build an outlet and channels to market for your product, at the same time as you are developing the infrastructure to produce it. This is challenging when working with a variable feedstock (wastewater) and when the quantities you produce, initially, do not make a dent in the larger market for that commodity.

To succeed, companies need to understand the wastewater treatment market and also understand the market for the commodity they are producing.

In the case of Calera, this means they have to know the concrete and aggregate business. In the case of Oberon, they have to know the fish-meal business. Ostara and CASTion both have to understand the dynamics of the fertilizer industry. When you hear Calera CEO Brent Constanz speak about the nuances of the concrete and aggregate market, and then switch back to the importance of piloting on different wastewater streams, you get a feel for the level and depth of understanding required to succeed in straddling these divergent worlds.

At least a part of the sustainable business advantage these companies have, is their ability to understand and create a business model which meets customers needs on both sides of the fence. Companies that can do this are pulling away from the herd. When you combine this with technical know-how, continued innovation and a strong IP position, you have a sustainable first mover advantage which will be difficult for a ‘me-too’ to catch up with in the short term.

The next Webinar in our BlueTech Tracker(TM) Series is on Thursday July 29th at 12 noon PST and will put the spotlight on Microbial Fuel Cells and Bioelectrochemical systems. This group of technologies has the potential to generate electricity from wastewater and produce fuels and chemicals which can be sold.

Again the approach is the same, how to squeeze some value out of that wastewater.

Paul O’Callaghan is Principal of O2 Environmental, a consultancy group providing water technology market expertise, founder of the BlueTech Innovation Forum and co-author of ‘Water Technology Markets 2010′.

Market Driven Tree Hugging

A helicopter pours water on Californian wildfires in 2009 / Photo: kevindean on flickr

A number of small buckets of water can contain a wildfire / Photo: kevindean on flickr

Climate legislation in the United States just went up in a cloud of CO2. Again.

Which doesn’t for one second mean the battle is lost.

Regulation may have failed, but thankfully, the free-market surrounding water isn’t waiting for regulations to change. The BlueTech sector is already in position with profitable solutions to mitigate climate change.

The inefficient transportation and treatment of water from source to end-user accounts for 13% of energy use in the United States (and 17% in water-starved California).

As we reported earlier this year, the Carbon Footprint of Water Report calculated that a 5% decrease in infrastructure leaks in the United States would save 270 million gallons of water a day and 313 million kilowatt hours of electricity annually — enough to power 31,000 homes. Not only that, but it’d keep 225,000 metric tons of C02 emissions out of the air.

Meanwhile, cities like Pittsburgh, St. Louis and Seattle are introducing plans to replace aging infrastructure, to the tune of nearly $5 billion. Which is only a portion of the estimated $335 billion national pricetag.

It’s a perfectly timed confluence of events: we’re facing a global crisis. The inefficient water complex – which bears some responsibility for the crisis – is due for an upgrade. Simultaneously, innovation in water efficiency has bloomed.

Throughout the country the BlueTech industry is poised to offer municipalities and water authorities cost-savings and reduced costs to upgrade infrastructure via smart-water systems, efficient water-treatment and stormwater management, and positive revenue streams through resources recovered from waste streams.

As water supply ceases to match demand, new desalination technologies can replace ancient systems to achieve excellent energy efficiencies – often with decreased capital expenditures.

Each of these methods mitigates the causes of climate change by making efficient use of water, thereby making efficient use of energy. Efficient energy use reduces fossil fuel extraction (thereby reducing water usage still further) and reduces the release of pollutants like CO2 and mercury into the atmosphere and water supply.

And each of these methods reduces costs for implementers, either by reducing capital expenditures or by reducing operational costs. They’re a win for the economy and a win for the environment.

To be sure, it’d be helpful if Congress would expedite adoption of clean technology by establishing a firm price signal for pollution. But as American politicians have repeatedly refused, the free market is ready to manage the growing climate and water crises, with or without Congress.

Water PLUS – Keys to Building a Scalable Water Business – Part 2

In my previous post I introduced the PLUS framework for water-technology scalability, and expanded upon the first two attributes: Software and Usability. Let’s explore the other two: Leverage and Partners.

Leverage means capitalizing — to exponential effect — on assets, processes and data already existing in the organizations you are serving. Water utilities, for example, have plenty of ‘leverageable’ assets, primarily deep and rich knowledge, held by experienced people. Tapping into this resource is not easy, but best-practices are a power-multiplier, and baking the combined experience of hundreds of professionals into an automated decision-support system is a great way to make your solution scalable. It’s the famous network effect. A great example: SmartMap by Thomson Mapping is a Water-specific CAD software that implements existing models as a baseline for new designs.

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Water PLUS – Keys to Building a Scalable Water Business

The first in a two part series, Guy Horowitz shares experience gained from TaKaDu’s recent successes scaling their water technology in partnership with Schneider. The second part will follow later this week.

For many years, water technology was a venture capitalist’s nightmare. What could be less enticing than capital-intensive, integration-heavy project-driven companies with long sales-cycles in the public utility space? Can you build a scalable water technology business without investing dozens or even hundreds of millions en route to scale?

Times are changing, and we are in the beginning of a new era. Quick-tongued investors have already nicknamed it ‘Cleantech 2.0’, though past attempts to use this term have been received with cynicism. Two-point-Oh or not, there is definitely a sense of inherent scalability baked into the next generation of cleantech startups, and water is not lagging behind.

How can one build a scalable business in a space characterized by one-offs? The answer has four pillars: Partners, Leverage, Usability and Software. Yes, to make things easy for investors, it also has a nice acronym. Forget about 2.0 – this is the Water PLUS.

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MIT Natural Gas Report Glosses Over Environmental Issues

Editor’s note: The energy exploration industry is the first to demand advanced water technology for economic reasons: water efficiency during hydraulic fracturing means cost savings. Advances in on-site water treatment for energy exploration will drive down costs for the technology to a point where it can be implemented in break-even or non-profitable situations, like personal housing and small to medium-size businesses, where demand will grow as current water infrastructure decays. Vikram Rao and peers will present on topics surrounding water use in energy exploration at an upcoming Artemis Project webinar.

MIT’s most recent report on energy is on the Future of Natural Gas, following similar reports on coal and nuclear energy.  It is co-edited by Ernest Moniz and Tony Meggs.  The latter recently left BP as CTO.  As reported in Forbes recently, the report emphasizes the role of shale gas in enabling natural gas substitution of coal.  The authors see this as a transitional strategy for a low carbon future.  We agree with that and have expressed similar ideas in the Directors Blog.

However, the report is surprisingly shy about discussing the environmental issues seen as facing shale gas exploitation.  While we believe these are indeed tractable, they merit much more discussion than they were given.  Accordingly we repair some of that omission here.

The most significant issues center on three matters:  fresh water withdrawals, flow back water and collateral issues, and produced water handling and disposal.

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Desalination Spending to Double

Azzizia Desalination Plant, Saudi Arabia

Azzizia Desalination Plant in Saudi Arabia / Photo: Waleed Alzuhair on Flickr

Here’s some good news for advanced desalination technology companies.

Worldwide desalting capacity is projected to increase by 50 million cubic meters per day over the next six years, according to a recent study by Pike Research.

Meanwhile, annual spending on desalination will double by 2016, from $8.3b to $16.6 billion. Spending will total $87.8 billion during that time period.

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BlueTechs Await Permission to Deploy in Gulf, While Rome Burns

Controlled Burn of BP's Oil Spill

A fishing boat is dwarfed by smoke from burning oil / Photo: Deepwater Horizon Response on Flickr

Seven weeks after the explosion on the Deepwater Horizon oil platform, oil slicks have inundated the shores of mainland United States. Traditional oil recovery methods have proved inept.

BP has collected only 25 million gallons of oil and water from the surface of the Gulf and burned 238,000 barrels into the atmosphere — leaving plenty of oil to suffocate marshes, turn beaches black and poison marine life. A normally optimistic friend of mine recently joked that BP had discovered an organic, biodegradable material to absorb oil: pelicans.

That cynicism is poisonous, but it is not without justification. With over 100,000 solutions proposed via a highly publicized suggestion line, BP, the US Government and sub-contractors have plenty of available, established technologies to choose from. And yet, from many accounts, the technology sits idle along the gulf, waiting for permission to deploy.

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Water Prices to Increase by 8% in WA

Drought in Western Australia

Cracked earth in Midland, Western Australia just east of Perth

Between 1997 and 2007 water supplies in Perth, the capital and largest city in Western Australia, decreased by 65%, leading Perth to commission the Kwinana desalinization plant in late 2006. The plant provides 130 million litres of water a day, and runs on renewable energy supplied by the Emu Downs Wind Farm.

Public pressure compelled the Western Australia Water Corp to utilize renewable energy. Pressure exchangers from Energy Recovery, Inc, an Artemis Top 50 company, save the plant 15.6 MW of energy, reducing energy usage at the plant to 180GWh a year. That’s only 66% of Emu Downs’ 270GWh a year produced from wind.

But the price of water throughout Western Australia continues to climb. The estimated 8% increase in Western Australia, announced today by Opposition Leader Eric Ripper, would complete a 40% increase in the cost of water to households in the past three years.

With their vast coastlines and open spaces, Western Australia can look to the seas for further partnerships between advanced, efficient water technology and sustainable energy like wind and solar.

Leaders in Western Australia seem to be thinking likewise. As Gary Crisp of Western Australia Water Corp said, “I predict that desalination will account for at least half of Perth’s water in the next 30 years.”

Photo credit: Aleatoric Consonance on Flickr

Guatemalan "sinkhole" not a sinkhole

Guatemala City Sinkhole

A sinkhole caused by leaking water infrastructure swallowed two buildings and killed at least one.

According to a geologist quoted recently by Discovery News, that Giant sinkhole in Guatemala city isn’t a “sinkhole” — it’s a “piping feature”.

Geologist Sam Bonis says, “When you have water flowing from storm water runoff, a sewage pipe, or any kind of strong flow, it eats away at the loose material. We don’t know how long it has to go on before it collapses. But once it starts collapsing, God help us.”

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